یونولیت

یونولیت

یونولیت

یونولیت

۴۲ مطلب در آذر ۱۳۹۷ ثبت شده است

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Expanded Polystyrene used in Bridge Construction

EPS products, including flute fillers, Terraflex Elasticized Polystyrene, and EPS Geofoam are used in road and bridge construction throughout the United States. It is used to build up bridge embankments, protect bridge abutments and reduce bridge weight. For this bridge repair project in Baltimore, Maryland the engineer chose EPS39 Geofoam to protect underground utilities because of its light weight (less than 2-1/2 lbs per cubic foot) and because it has the compression strength to handle high volume vehicular traffic. 24,000 cubic feet of 24” x 48” x 96” blocks of EPS39 were cut on site using a Hotwire Bow Cutter and a Geofoam Hotwire Kit provided by Universal Foam Products. The material installed quickly, which helped to reduce the period of road closure.

The construction of the elevated Dulles Airport access road called for a complex shaped bridge support structure that could not be economically formed with wood or steel so the contractor turned to Universal Foam Products to produce the shape using our light weight EPS Form Liners. This allowed the contractor to use their straight forms with the EPS form liners providing the more complex contours. The form liners ere produced using EPS15 Geofoam, weighing less than 1 lb per cubic foot and having a compression strength of 3.6 psi @ 1% deformation.

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First the precut forms were laid out on the ground to make sure everything lined up properly. While this we being done the structural forms were being erected in place. After the EPS form liners were installed and covered with formboard the rebar was installed. Finally, the concrete was installed and finished.

Universal Foam Product’s EPS form liners are used for vertical and horizontal bridge supports as well as bridge window block-outs and decorative panels. Our patent pending design makes connecting the lightweight form liners to structural panels fast and economical. Let us look at your next project and see if we can offer a more economical alternative to what you have been doing.

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پروژه 

های تولید و ساز با به کار گیری از استایروفوم استایروفوم اسم دیگر یونولیت است که از ماده ای به نام پلی استایرن در مراحل های پتروشیمی استعمال می شود . از یونولیت و استایروفوم در عملیات ساختمانی استفاده فراوانی می شود . نام کلیدی یونولیت، پلی استایرن انبساطی میباشد که با نام EPS نیز شناخته می شود . 

در این مقاله، داستان استفاده از یونولیت و یا این که پلی استایرن انبساطی در پل ها را ابلاغ خواهیم کرد و از آن به این فیض خواهیم رسید که یونولیت ها استفاده های دوچندان و مقرون به صرفه تری نسبت به سازه های دیگر دارا هستند . 


به کارگیری 

از پلی استایروفوم توسعه یافته در پل های ساختمانی 

امروزه از استایروفوم ها و پلی استایرن ها در ساخت جاده و پل در سراسر مرز و بوم آمریکا استفاده فراوانی می شود . از این مواد برای خاکستر پل، حفاظت از پل ها و کاهش وزن پل به کار گیری می شود . استفاده از این مواد در زمینه های پل سازی به سرعت کار تولید پل کمک می نماید و سبب می شود که مسدود سازی و انحراف جاده ها برای خودرو ها هم کم خیس شود . به کار گیری از این مواد موجب می شود از آب های حفاظت شده زیرزمینی نیز، مراقبت شود . 


صرفه 

ی اقتصادی در استعمال از یونولیت در پل سازی 

در ایالات متحده برای فرودگاهی که بر روی آب ساخته شده بود، برای روش یابی به آن می بایست پل ساخته می شد . اما ساختن این پل با به کار گیری از چوب و فولاد هزینه فراوان زیادی را متحمل می شد . لذا مهندسان این پروژه تصمیم به به کارگیری از یونولیت در ایجاد پل گرفتند . آن ها آغاز فرم های پیش فرض را بر روی زمین قرار دادند تا مطمئن شوند همه چیز درست شده می‌باشد . در حالی که این عمل را انجام می دادند، اشکالات ساختاری را در جای خویش برطرف می کردند . پس از صورت دهی قالب های مناسب یونولیت، از میلگرد ها و بتن برای نصب پل استفاده کردند و در نهایت پروژه به اتمام رسید . 

یونولیت

از لایه های EPS ( مخفف همان پلی استایرن ) برای پشتیبانی عمودی و افقی پل، بلوک های پل و پانل های تزیینی به کار گیری کردند . این نوآوری و پباده سازی آن ها موجب شد تا یک پل سبک وزن و تولید آن پرسرعت و مقرون به صرفه به تصویب برسد . با نگاه به این پروژه می بضاعت و توان دریافت که با یونولیت ورقی یا این که یونولیت بسته بندی می بضاعت به کار گیری های بسیاری در عملیات ساختمانی و عمرانی کرد که نیز مقرون به صرفه تر است و نیز سبک تر و هم سرعت بالا خیس ساخته می شود . 


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What is Expanded Polystyrene's Impact on the Environment?

The impact EPS has on our environment is negligible compared to other pollutants. In its finished form EPS is made up of 98% air, leaving 2% as crude oil derived plastic, making it one of the most effective insulators available in Ireland. The European Manufacturers of Expanded Polystyrene, or EUMEPS, estimates that for every litre of oil used to produce EPS insulation, 150 litres of oil is saved in heating costs over the lifetime of the building (pg.18). 

Buildings are one of the main contributors of greenhouse gas emissions. In Europe alone our buildings account for more than 40% of our total energy demand. More than half of this demand is used for the purpose of heating and cooling buildings we live and work in. Insulation is a cost effective method to reduce our energy demand and greenhouse gas emissions, whether retrofitting existing structures or insulating properly during a new build.

Expanded polystyrene does not degrade over time, is unaffected by moisture and is non-toxic. Unlike other forms of insulation EPS does not produce airborne fibres or use chlorofluorocarbons (CFCs or HCFCs) at any stage during its production or use. Even better, no waste is created during the production of EPS. Any leftover or flawed material is recycled back into the production process and reused. 

Sustainability of Expanded Polystyrene

EPS accounts for less than 0.1% of all material found in our landfills today. Due to the nature of the product and the way it's made, most leftover material can be recycled during the production process or used in a different application rather than thermal insulation. Since EPS is water-resistant and does not degrade over time it can last the lifetime of a building, reducing our current need to recycle the product. In the event a building is demolished and the product removed EUMEPS suggests several ways EPS can be recycled, including:

  • Reuse in the production of new EPS insulation
  • New non-foam consumer products and applications such as plastic cutlery, CD cases and fence posts 
  • As an additive to make light-weight concrete blocks for construction purposes

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Used EPS is collected and recycled at several locations across Europe. These collection points have been set up by EPS organisations and local authorities in over 25 jurisdictions, all who have signed an International Agreement on Recycling. Recycled EPS reduces the need to use raw material to produce new product and help keep EPS out of our landfills and in our home. While rare, expanded polystyrene that cannot be recycled can be burned at the same efficiency as that of a power plant. 

Unless substantial changes are made to the way our buildings are insulated energy demand in Europe will double by the year 2050, causing an increase in CO2 production and the continued warming of our environment. EPS is a cost-effective, light-weight and durable material that is easily recycled at the end of its useful life. Any impact EPS has on the environment is easily outweighed by the reduction in greenhouse gas emissions and energy demands saved in buildings and homes insulated with expanded polystyrene.

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Load Reducing Backfill

Geofill LD offers significant advantages in projects that require lightweight fill

Foam concrete offers significant advantages in projects that require lightweight fill. Densities can be varied from 20 to 60 PCF and compressive strengths from 50 to 900 PSI. In addition, It is also available in a pervious formulation (Geofill LD Pervious).

Applications include bridging over existing unsuitable weak soils for load reduction, replacement of unsuitable materials, construction of embankments for bridge approaches or ramps, backfilling of MSE panels/retaining walls and open cut backfills.


Foam concrete (Geofill LD and Geofill LD Pervious) offers many advantages, including:

  • Load reduction (vertical and lateral)
  • Stability and strength with only minimal weight
  • Engineered permeability
  • Minimizes future settlement
  • No compaction required
  • Good insulation
  • Flowable and pumpable – ideal for filling difficult to reach areas on congested job sites
  • Production rates of over 250 CY per hour
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Why use foam concrete instead of EPS blocks or lightweight aggregate?
  • Unlike EPS blocks, it resists gas, oils, etc.
  • Unlike lightweight aggregate or other stone, it retains its shape and is easily excavated
  • It is a lower cost alternative than other lightweight options
  

As a complete resource for tough construction challenges, MixOnSite offers a full range of installation services including mix design support, production planning, state of the art equipment and experienced crews.

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Fun fact: "Styrofoam" is actually just a brand name! The white material making up your coffee cup is actually called expanded polystyrene (EPS) and it's doing a number of things to the environment…

What is Expanded Polystyrene (EPS)?
Polystyrene is actually just another type of plastic. It can be expanded into the foam material that we all know as "Styrofoam" by expanding it with 95% air. It is often used for packaging fragile products, or insulating hot food and beverages.

یونولیت

In the U.S. alone, the amount of polystyrene cups used each year would circle the Earth426 times… that's almost 18 million miles of Styrofoam cups!

Styrofoam is a big part of the plastic problem in our oceans. Being 95% air, its buoyancy allows it to float down waterways, eventually making it to the ocean where it gets broken down into smaller pieces and ingested by marine life.

Lightweight Styrofoam is easily carried away by wind and often ends up in places other than the landfill. Unfortunately, rogue Styrofoam ends up littering streets and beaches, clogging storm pipes, and harming animals. In order to protect wildlife, Antarctica has prohibited polystyrene.

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Styrofoam Bans are Sweeping Across the Nation

Something amazing is happening around the country: cities and town are starting to ban Styrofoam.

یونولیت

Throwaway polystyrene coffee cups, soup bowls, plates, and trays have gotten the boot. So have those foamy clamshell-style cartons fast food comes in. Even packing peanuts are going the way of the dodo.

Here’s a list of cities that have completely or partially banned Styrofoam, compiled by Groundswell.

  • New York City (and several other cities in New York)
  • Takoma Park, MD
  • Seattle, Washington
  • Washington DC
  • Miami Beach, FL
  • Freeport, Maine
  • Portland, Maine
  • Nantucket (City & County), Massachusetts
  • Minneapolis, Minnesota
  • Portland, Oregon (and several other Oregon cities)
  • Los Angeles County and San Francisco, California (and many other cities and counties in CA)

And more are in the works. It’s as if a big Styrofoam domino has started to fall, taking all the other dominos down with it.

What’s going on — and how can you get in on the anti-Styrofoam action?

For starters, get the lingo right.

Polystyrene, explains Beachapedia, is a type of plastic manufactured from non-renewable fossil fuels (which is where its connection to climate change comes in) and synthetic chemicals. It usually comes in two forms: “Expanded polystyrene foam (EPS), which is the stuff that’s made into cups, plates, take-out food containers, and packing materials; and “solid polystyrene,” which gets turned into plastic forks, CD and DVD cases, even smoke detector housings.

“Styrofoam” is how most of us generically refer to the EPS material, but it’s actually a term trademarked by the Dow Chemical Company for extruded polystyrene that’s used in thermal insulation and craft applications.

Next, understand why polystyrene is a problem.

Beth Terry, author of My Plastic-Free Life, wrote this terrific guide explaining how producing and using plastic pollutes the air. When it comes to the foamy EPS in particular, here are some other objections to using it:

  • It does not biodegrade. It may break into small pieces, even minuscule pieces. But the smaller EPS gets, the harder it is to clean up.
  • It is made of fossil fuels and synthetic chemicals. Those chemicals may leach if they come in contact with hot, greasy or acidic food. Yes, they keep your coffee hot – but they may also add an unwanted dose of toxins to your drink.
  • Animals sometimes eat it. Turtles and fish seem to mistake EPS for food, and that can kill them. Not only can they not digest it, but the foam could be full of poisons that it has absorbed from contaminants floating in the water.
  • It can’t be recycled. Some commercial mailing houses may accept packing peanuts, but for the most part community recycling centers do not accept throwaway foam food containers.
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What is EPS?

Expanded Polystyrene (EPS) is a lightweight cellular plastic material consisting of small hollow spherical balls. It is this closed cellular construction that gives EPS its remarkable characteristics.

EPS is produced in a wide range of densities providing a varying range of physical properties. These are matched to the various applications where the material is used to optimise its performance and strength.

Building and Construction

EPS  is used widely in the building and construction industry. EPS is an inert material that does not rot and provides no nutritional benefits to vermin therefore does not attract pests such as rats or termites. Its strength, durability and lightweight nature makes it a versatile and popular building product.  Applications include insulated panel systems for walls, roofs and floors as well as facades for both domestic and commercial buildings. It is also used as a void-forming fill material in civil engineering projects, as a lightweight fill in road and railway construction, and as floatation material in the construction of pontoons and marinas.

Packaging

Considerable quantities of EPS are also used in packaging applications. Its exceptional shock absorbing characteristics make it ideal for the storage and transport of fragile and expensive items such as electronic equipment, wines, chemicals and pharmaceutical products. The outstanding thermal insulation and moisture resistant properties of EPS enables freshness extension of perishable products such as produce and seafood. Moreover, its compression resistance means that EPS is ideal for stackable packaging goods. The majority of EPS packaging manufactured in Australia is used in the transport of fruit, vegetables and seafood. EPS packaging is used extensively for both the domestic and export market.

Other

EPS has a positive strength to weight ratio making it an effective and popular solution for the use in gliders, light and model planes and also surfboards.

When safety is paramount, EPS comes into its own. It is used in the manufacture of children’s car seats and cycling helmets, where its protective qualities such as strength and shock-absorbency are vital.

EPS also has applications in horticulture as seedling trays. Granulated EPS can also be added as a soil conditioner to promote aeration of the soil.

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Building and Construction

EPS  is used widely in the building and construction industry. EPS is an inert material that does not rot and provides no nutritional benefits to vermin therefore does not attract pests such as rats or termites. Its strength, durability and lightweight nature makes it a versatile and popular building product.  Applications include insulated panel systems for walls, roofs and floors as well as facades for both domestic and commercial buildings. It is also used as a void-forming fill material in civil engineering projects, as a lightweight fill in road and railway construction, and as floatation material in the construction of pontoons and marinas.

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Packaging

Considerable quantities of EPS are also used in packaging applications. Its exceptional shock absorbing characteristics make it ideal for the storage and transport of fragile and expensive items such as electronic equipment, wines, chemicals and pharmaceutical products. The outstanding thermal insulation and moisture resistant properties of EPS enables freshness extension of perishable products such as produce and seafood. Moreover, its compression resistance means that EPS is ideal for stackable packaging goods. The majority of EPS packaging manufactured in Australia is used in the transport of fruit, vegetables and seafood. EPS packaging is used extensively for both the domestic and export market.

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What do public health organizations say about polystyrene foodservice packaging?

Public health officials encourage the use of sanitary, single-use foodservice packaging (such as polystyrene) in appropriate settings. Single-use foodservice packaging can help reduce food-borne illness in homes, hospitals, schools, nursing homes, cafeterias and restaurants.

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What do regulatory agencies say about the safety of polystyrene foodservice packaging?

In the United States, FDA strictly regulates all food packaging materials, including polystyrene. FDA has for decades stated that polystyrene is safe for use in contact with food. The European Commission/European Food Safety Authority and other regulatory agencies have reached similar conclusions.

What do scientific experts say about the safety of polystyrene foodservice packaging?

From 1999 to 2002, a 12-member international expert panel selected by the Harvard Center for Risk Analysis conducted a comprehensive review of potential health risks associated with workplace and environmental exposure to styrene.

The scientists reviewed all of the published data on the quantity of styrene contributed to the diet due to migration from food contact packaging. The scientists concluded that there is no cause for concern from exposure to styrene from food or from polystyrene used in food contact applications, such as packaging and foodservice containers.

Is it common for substances from packaging to “migrate” into food?

All packaging – glass, aluminum, paper and plastics (such as polystyrene) – contains substances that can “migrate” in very tiny amounts to foods or beverages. That’s one of the reasons why FDA regulates food packaging in the first place – to be confident that the amount of substances that might actually migrate is safe.

Test data submitted to FDA indicated that the migration of styrene from polystyrene foodservice products is tiny and expected to be significantly below the safety limits set by FDA itself – 10,000 times less than FDA’s acceptable daily intake level.

Where does styrene come from?

Styrene occurs naturally in many foods and beverages. Its chemical structure is similar to cinnamic aldehyde, the chemical component that creates cinnamon’s flavor. Styrene also is manufactured as a building block for materials used to make automobiles, electronics, boats, recreational vehicles, toys and countless other consumer products.

How can people come into contact with styrene?

People can come into contact with styrene from the small amounts that may be present in air (primarily from automobile exhaust and cigarette smoke) and in foods and packaging. Styrene is naturally present in many foods, such as cinnamon, beef, coffee beans, peanuts, wheat, oats, strawberries and peaches. In addition, FDA has approved styrene as a food additive – it can be added in small amounts to baked goods, frozen dairy products, candy, gelatins, puddings and other food.

What is Styrofoam made of?

Many people incorrectly use the name STYROFOAM® to refer to polystyrene in food service; STYROFOAM® is a registered trademark of The Dow Chemical Company that refers to its branded building material products.

What are styrene uses?

For more than 70 years, styrene has been used as a chemical building block to make the materials used in a wide variety of finished consumer products, such as food containers, rubber tires, building insulation, carpet backing and boat hulls, surfboards, residential kitchen countertops, bathtubs and shower enclosures.

What is the difference between styrene and polystyrene?

The difference is chemistry. Styrene is a liquid that can be chemically linked to create polystyrene, a solid plastic that displays different properties. Polystyrene is used to make a variety of consumer products, such as foodservice containers, cushioning for shipping delicate electronics and insulation.

What is extruded polystyrene foam?

Extruded polystyrene (XPS) foam is a rigid insulation that has also formed with polystyrene polymer, but manufactured using an extrusion process. This type of insulation can significantly reduce a building’s energy use and help control indoor temperature.

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If you are new to the topic or unsure of the many uses for Geofoam, this article might be of interest to you. Geofoam is a global product, is lightweight (as evidenced by the following image, courtesy of Karyawanbisu)  and is environmentally friendly.

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Geofoam Transport

The word Geofoam may not be translatable into Chinese or Uradhi, but Geofoam is a global solution for not only road and embankment construction, but a great many other uses. China has learned one way to combat their massive pollution problem; actually “green” skyscrapers.

Screen-Shot-2017-02-08-at-4.07.58-PM

Although the information about the actual construction is not available, rooftop gardens here in the U.S. and Europe use Geofoam as part of the roof (and balcony) assembly, as pictured here (Image courtesy of LibertyNews.com).

roof-assembly-illustration802

Although the information about the actual construction is not available, rooftop gardens here in the U.S. and Europe use Geofoam as part of the roof (and balcony) assembly, as pictured here. You can find much more information about the uses of Geofoam and roof systems by clicking this link.

India has often been criticized for their extensive use of concrete. Here’s an excerpt from an article praising Geofoam as an alternative.

And houses too!
EPS can also be used to make houses quickly, efficiently and with far lower ecological damage. Pre-fabricated EPS blocks can be caged in steel, cut into appropriate sizes and used to build the superstructure of a house very fast. Structural stability is added through holes in the slab, into which steel rods are inserted and concrete poured. (Source: Quartz India)

So you see, Geofoam is a hero across the globe, and is an affordable and sustainable product for a multitude of uses.

Taking a quick look at Belgium at the Brussels International Airport, it was necessary to build a 16-meters-high retention and sound protection wall, Enter Geofoam. The project required special design due to its steep and plant-able capabilities. Yes, even though it was made of Geofoam, a variety of Geosynthetic materials were also incorporated into the design to hold landscaping, contain the soil erosion due to storm runoff.

Right here at home in New Jersey and across the tri-state area, we’re involved with a slurry of projects ranging from retaining structures, foundation fill, pavement underlayment and insulation, slope stabilization and even stadium construction. We’ve been part of all sorts of projects such as the Verrazano Bridge project, Citi Field, Chelsea Piers, Cross Country Shopping Center, Stoney Brook University, and much more.

Some of the more technical projects of the last couple of years happen to be secant wall and secant pile walls. Here is a great download item can be had here that helps visualize all of the possibilities secant wall construction can be incorporated into large projects. Another terrific download shows the actual construction methodology for secant pile walls.

What makes Geofoam such a versatile product are the different usages for the product. As you have seen by this article and some of the other items on our blog, Geofoam can be used for rail beds, airport runways, bridge abutments, even art projects. Geofoam truly is a global solution. If there is anything, we can do to enlighten you to affordable soil retention strategies, feel free to inquire today.

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